Scale-X Fluid Conditioning Technology

   


                       SCALE-X    verses    CHEMICALS
 

  Scale-X is a non-
chemical solution 
 

 


The following is a comparison of :
the benefits of using Scale-X fluid conditioning technology
verses
the disadvantages of using chemical dosing.
 

The choice of controlling scale problems in water, and other fluid systems, is between the:-
               (1) non-chemical Scale-X fluid conditioning technology which stops scale, biofilm and slime from forming; and
              (2) conventional chemical dosing using environmentally dangerous and hazardous chemicals which only slows down the rate at which scale and biofilm (slime) builds up.
 





 
  Scale control using Scale-X fluid conditioning technology       Scale control using the conventional chemical dosing technology  
  Running costs are maintained at a minimum, that is, the 100% efficiency level       Running costs increase as the scale and bio-film build up.  Costs do increase significantly  
  The system operates continuously at 100% efficiency        The system operates typically at significantly less than 100% efficiency  
  Stops scale and bio-film (slime) from forming       Scale and bio-film (slime) continues to build up and foul the system  
  Eliminates need for regular shutdowns to de-scale and clean       Regular shutdowns still required to de-scale and clean the system  
  Chemical inhibitors can be eliminated       Chemical dosing of inhibitors are essential and are hazardous compounds for workers to handle  
  Scale-X fluid conditioning technology is environmentally safe       Chemical dosing is hazardous to the environment  




It is to be noted that biofilm (slime):-
    
which is a constant problem when using chemicals and
    
which forms within a few days after a chemical clean,
can have a greater impact on energy usage than does scale

 

       Biofilm (slime) increases energy usage up to 4 times faster           than does calcium carbonate.  
  Some deposits are more insulating than others and thus have a greater impact on the head pressure and energy requirements. For example, the biofilm (slime) impact on energy usage is 4 times worse than the impact of calcium carbonate and lime scales.  Also it is important to note that biofilm deposits much faster than scale does.
 
 
  As a result, biofilm (slime) increases head pressure and will shut down a chiller much faster than will “normal” (calcium carbonate and lime) scales, as well as having a much greater impact on energy usage.  
  HVAC Energy Conservation  
  Through Cooling Water Treatment  
  By:  . Bhatia  
  Continuing Education and Development Inc  
  Stony Point, NY 10980  USA  
     




Scale-X fluid conditioning technology saves running costs by minimising energy usage:-
Because Scale-X fluid conditioning technology stops scale and biofilm from forming, the system then runs at 100% efficiency and minimises energy usage.  The following is a comparison of running costs for Scale-X verses conventional chemical technology:-
 

Using Scale-X fluid conditioning technology Average reduction in efficiency Increase in energy usage & Increase in running costs
System remains clean continuously 0% 0%
   
Using a chemical dosing  & Chemical cleaning regime Average reduction in efficiency Increase in energy usage & Increase in running costs
Very well maintained system 10 to 12% 11 to 14%
Typically maintained system 15 to 25% 18 to 33%
Poorly maintained system 30 to 50% 43 to 100%



The following shows graphically why Scale-X saves running costs.  Note the trend lines of both efficiency and energy usage:-


Enlarge to view the trend curves for Energy and Efficiency for Scale-X MFCs verses Chemical dosing.